Safety checks

It is a legal requirement for forklift trucks to undergo an FEM 4.004 check at least once a year, in line with the trade association regulation BGV D 27 and the Industrial Safety Ordinance (BetrSichV). After which, the forklift must be checked at regular intervals. Following the inspection, you will receive a detailed report on the inspection results and, if necessary, a no-obligation quote for the rectification of any defects.

In addition to FEM 4.004, forklift trucks with LPG engines also have to be checked in accordance with the trade association regulation BGV D34. The aim is to ensure that the LPG system is in an acceptable condition, especially in terms of leak tightness and function. This is to prevent gas from escaping.

As well as being a legal requirement, making sure that your LPG systems are running smoothly reduces fuel consumption and ensures that carbon monoxide emissions are within the acceptable range.

Here are the DGUV regulations for carrying out FEM 4.004 checks.

The drive battery of your forklift truck is checked in accordance with the manufacturer’s specifications. Various inspections and measurements are conducted, including cell voltage, acidity, electrolyte temperature, the integrity of the battery compartment, fill level and insulation measurement.

Regular testing extends the service life of the battery and maintains its performance. This ensures that your vehicles are able to function at full capacity.

Annual inspection of racking is required as per trade association regulation BGR 234, the Industrial Safety Ordinance and EN 15635. These documents describe, among other things, the scope and procedure for checking racking systems. It is possible to inspect racking without pausing operation and all inspections are carried out by specially trained racking inspectors.

The aim is to identify and eliminate any damage to racking early in order to prevent accidents or collapse.

The inspection is carried out systematically by means of a detailed inspection protocol and an inspection badge is affixed to the shelving as documentation. Upon request, we are also able to monitor when future racking inspections are due on your behalf.

It is becoming ever more common for modern intralogistics processes to involve people and trucks working together. The STILL Safety Light is a helpful visual warning system that helps to ensure the safety of your work processes.

The blue warning light significantly increases safety in your workplace, especially in poorly lit and winding areas.

The bright blue spot on the ground approx. 5 m behind the equipment alerts others that the truck is approaching and can prevent a collision.

The STILL Safety Light can be retrofitted onto almost all trucks by your STILL service partner.